PUMPSELECT

HYDRONIC PUMP HEAD CALCULATOR

Darcy-Weisbach Crane TP-410 ASHRAE
Calculation Results

Total Dynamic Head

TDH (subtotal)--
TDH (psi)--
Recommended Head--
Rec. Head (psi)--
Pump Power--
Specific Gravity--
Component Head Loss (ft) Head Loss (psi) % of Total

Method Notes

  • Friction: Darcy-Weisbach h_f = f * (L/D) * (V^2/2g)
  • Friction factor: Swamee-Jain explicit approximation of Colebrook-White (Re > 5000)
  • Fitting losses: K-factor method, h_f = K * (V^2/2g), values from Crane TP-410 and ASHRAE
  • Pump power: HP = (GPM * Head_ft * SG) / (3960 * efficiency)
  • Calculations assume turbulent flow. Verify Re > 4000 for all pipe sections.
  • For laminar/transitional flow, consult manufacturer curves or iterative Colebrook-White.

NPSHA Analysis

NPSHA--
NPSHR--
Margin (NPSHA - NPSHR)--
Cavitation Risk--
Term Value Description

Method Notes

  • NPSHA = H_atm + H_static_suction - H_friction_suction - H_vapor
  • All terms in feet of head. H_atm = atmospheric pressure head at site elevation.
  • H_vapor from water vapor pressure table at fluid temperature (Engineering ToolBox / NIST).
  • Cavitation risk: OK (margin > 3 ft), CAUTION (1-3 ft), DANGER (< 1 ft or negative).
  • For pressurized tanks, add tank gauge pressure to atmospheric pressure.

Affinity Law Results

New Flow (Q2)--
New Head (H2)--
New Power (P2)--
Flow Ratio--
Head Ratio--
Power Ratio--

Affinity Laws

  • Speed change: Q2/Q1 = N2/N1, H2/H1 = (N2/N1)^2, P2/P1 = (N2/N1)^3
  • Impeller trim: Q2/Q1 = D2/D1, H2/H1 = (D2/D1)^2, P2/P1 = (D2/D1)^3
  • Affinity laws apply to the same pump at similar operating points.
  • For large speed changes (>50%), verify with manufacturer performance curves.
  • Impeller trim limited by pump casing design — consult manufacturer minimum diameter.